Friday, December 30, 2016

PROBLEMS ON VOLUMETRIC STRAIN,LATERAL STRAIN,LONGITUDINAL STRAIN AND POISSON’S RATIO

    
      
      1)    Determine the changes in length, width and thickness of a steel bar which is 4m long, 30 mm wide and 20mm thick and is subjected to an axial pull 30KN in the direction of length. E=2x105N/mmand poison’s ratio=0.3.Also determine the volumetric strain, change in volume and final volume.
      
            Step 1: Data
          Length: 4m = 4000 mm
            Width = 30mm
Thickness = 20mm
Load = 30KN
E=2x105N/mm2
poison’s ratio= 0.3
volumetric strain, change in volume and final volume = ??

Step 2: Calculation of area of the material
A= b X d
A = 30 X 20
A = 600mm2

Step 3: Calculation of stress:
Stress = Load/area of cross section
Stress = 30 X 1000 /600
Stress= 50 N/mm2

Step 4: Calculation of longitudinal strain:
E = σ/e
2x105 = 50/e
Longitudinal strain = 0.25X10-3

Step 5: Calculation of lateral strain:
ϻ = lateral strain/ longitudinal strain
0.3 = lateral strain / 0.25X10-3 
lateral strain = 0.075X10-3 

Step 6: Calculation of change in volume
ev = (dl/l)(1-2ϻ)
ev=(0.25X10-3)(1-2(0.3))
ev= 0.1X10-3    

Step 7 Calculation of change in volume:
ev = dv/v
Volume = lbd
             = (4000) (30) (20)
             = 24x105 mm3
0.1X10-3 = dv/24x105 
dv= 240 mm3

VOLUMETRIC STRAIN

Volumetric strain: Volumetric strain of a deformed body is defined as the ratio of the change in volume of the body to the deformation to its original volume. If V is the original volum and dV the change in volume occurred due to the deformation, the volumetric strain ev induced is given by

                                                                      
  ev=dV/V 





Consider a uniform rectangular bar of length l, breadth b and depth d as shown in figure. Its volume V is given by,

This means that volumetric strain of a deformed body is the sum of the linear strains in three mutually perpendicular directions.




LATERAL STRAIN,LONGITUDINAL STRAIN AND POISSON'S RATIO

Longitudinal strain : Whenever the bar is subjected to the axial load ,there will be increase in the length of the bar along the direction of loading. Therefore the longitudinal strain is defined as ratio of increase in the length of the bar in the direction of applied load to that of the original length (gauge length).

i.e, e = dL/L
where
e= longitudinal strain
dl= increase in length
L = gauge or original length


Lateral strain: Whenever the bar is subjected to the axial load ,there will be decrease in the dimensions of the bar in the perpendicular direction of loading. Therefore lateral strain is defined as ratio of decrease in the length of the bar in the perpendicular direction of applied load to that of the original length (gauge length).
i.e, e = dB/B or dD/D

where
e= lateral strain
dd= decrease in depth
D= gauge or original depth
db= decrease in breadth
B = gauge or original breadth

Poisson’s ratio:  The ratio of lateral strain to that of the longitudinal strain is termed as poisson’s ratio and it is represented by ϻ or 1/m.

i.e, ϻ or 1/m =  lateral strain/longitudinal strain

Value of the Poisson’s ratio for most materials lies between 0.25 and 0.33.


Thursday, November 17, 2016

Numerical Problems on Rankine’s formula.

1. The external and internal diameters of the hollow cast iron column are 5cm and 4cm respectively. If the length of this column is 3m and both of its ends are fixed, determine the crippling load using Rankine’s formula. Take σc= 550N/mm2 and a=1/1600.

Step 1: Data:
D = external diameter = 50mm
d= internal diameter = 40mm
Rankine's constant=a=1/1600.
length of column= 3m = 3000mm
condition=both of its ends are fixed
crippling load =??
critical stress σc= 550N/mm2

Step 2: Calculation of the area of the column
A= π/4(D2-d2)
A= π/4(502-402)
A = 706.85 mm2

Step 3 :Calculation of the moment of inertia  of the column
I = π/64(D4-d4)
I = π/64(504-404)
I = 181.04X10mm4



Step 4:Calculation of Effective length
condition=both of its ends are fixed
therefore,
Le=l / 2
Le = 3000/ 2
Le = 1500mm

Step 5:Calculation of radius of gyration
K= √(I/A)
K = √(181.04X10/706.85)
K = 16.00 mm

Step 6:Calculation of crippling load
P=  (σc A)/(1+a(Le/k)2)
P = ((550) (706.85))/(1+(1/1600)(1500/16)2)
P = 60.33KN

2. The hollow cylindrical cast iron column is 4m long with both ends fixed. Determine the minimum diameter of the column if it has to carry a safe load of 250KN with a FOS of 5 take internal diameter as 0.8 times the external diameter. Take σc= 550N/mm2 and a=1/1600.

Step 1: Data:
D = external diameter
d= internal diameter = 0.8 D
Rankine's constant=a=1/1600.
length of column=4m = 4000mm
condition=both of its ends are fixed
critical stress =  σc= 550N/mm2
safe load =  250KN
Factor of safety = 5

Step 2: Calculation of the area of the column
A= π/4(D2-d2)
A= π/4(D2-(0.8D)2)
A = 0.2826 D2 mm2

Step 3 :Calculation of the moment of inertia  of the column
I = π/64(D4-d4)
I = π/64(D4-(0.8D)4)
I = 0.029 Dmm4

Step 4:Calculation of Effective length
condition=both of its ends are fixed
therefore,
Le=l / 2
Le =4000/ 2


Le =2000mm

Step 5:Calculation of radius of gyration
K= √(I/A)
K = √(0.029 D4/0.2826 D2)


K = 0.3203 D mm

Step 6: Calculation of crippling load 

FOS = Crippling load / safe load

5 = Crippling load / 250
Crippling load= 250X5 = 1250KN


Step 7:Calculation of diameter
P=  (σA)/(1+a(Le/k)2)
1250 = ((550) (0.2826 D2))/(1+(1/1600)(2000/0.3203 D)2)
D = 136.33 mm
d = 0.8 D = 109.06 mm

3. A hollow cast iron column of external diameter 250mm and internal diameter 200mm is 10m long with both ends fixed. Find the safe axial load with FOS of 4.Take σc= 550N/mm2 and a=1/1600.


Step 1: Data:
D = external diameter = 250mm
d= internal diameter = 200mm
Rankine's constant=a=1/1600.
length of column= 10m = 10000mm
condition=both of its ends are fixed
safe load =??
critical stress =  σc= 550N/mm2
Factor of safety = 4

Step 2: Calculation of the area of the column
A= π/4(D2-d2)
A= π/4(2502-2002)
A = 17671.45 mm2

Step 3 :Calculation of the moment of inertia  of the column
I = π/64(D4-d4)
I = π/64(2504-2004)
I = 113.20X10mm4

Step 4:Calculation of Effective length
condition=both of its ends are fixed
therefore,
Le=l / 2
Le =10000/ 2


Le =5000mm

Step 5:Calculation of radius of gyration
K= √(I/A)
K = √(113.20X106/17671.45)
K = 80.03 mm


Step 6:Calculation of crippling load
P=  (σA)/(1+a(Le/k)2)
P = ((550) (17671.45))/(1+(1/1600)(5000/80)2)


P = 33.44MN

Step 7: Calculation of crippling load 

FOS = Crippling load / safe load

4= 33.44 / safe load

safe load= 8.36MN


4. Find the Euler’s crippling load for a hollow cylindrical steel column of 40mm external diameter and 4mm thick. The length of the column is 2.5m and is hinged at both the ends.  Also compute the Rankine’s crippling load using constants 350MPa and 1/7500.Take E=205GPa.

Step 1: Data:
D = external diameter = 40mm
Thickness = 4mm
d= internal diameter = 40-2(4)=32mm
Rankine's constant=a=1/7500.
length of column= 2.5m = 2500mm
condition=hinged at both the ends
crippling load =??
critical stress =  σc=350N/mm2
E=205GPa.

Step 2: Calculation of the area of the column
A= π/4(D2-d2)
A= π/4(402-322)
A =452.38mm2

Step 3 :Calculation of the moment of inertia  of the column
I = π/64(D4-d4)
I = π/64(404-324)
I = 0.074X10mm4

Step 4:Calculation of Effective length
condition=both of its ends are fixed
therefore,
Le=l
Le = 2500mm
Le = 2500mm

 Step 5:Calculation of radius of gyration
K= √(I/A)
K = √(0.074X106 /452.38)
K = 12.789 mm



Step 6:Calculation of crippling load by Rankine's formula
P=  (σA)/(1+a(Le/k)2)
P = ((350) (452.38))/(1+(1/7500)(2500/12.789)2)
p= 965.04KN 

Step 7: Calculation of crippling load by Euler's formula
P = Π 2E I/ L2
P = Π 2 (2.05X105 )0.074X106 / (2500)2
p=23.95KN

5. Design the section of circular cast iron column that can safely carry a load of 1000KN. The length of the column is 6m. Rankine’s constant is 1/1600, FOS 3.One end is fixed and other is free. Critical stress is 560Mpa.

Step 1: Data:
safe load= 1000KN
length= 6m= 6000mm
Rankine's constant =a = 1/1600
σc = 560Mpa
FOS =  3

Step 2: Calculation of crippling load 

FOS = Crippling load / safe load

3= Crippling load / 1000

Crippling load = 3000KN

Step 3:  Calculation of radius of gyration
K= √(I/A)
K = √(πd4/64 /πd2/4)
K = d/4

Step 4:Calculation of Effective length
condition=.One end is fixed and other is free
therefore,
Le=l / 2
Le =6000/ 2
Le =4242.64 mm

Step 5:Calculation of diameter  by Rankine's formula
P=  (σA)/(1+a(Le/k)2)
3000X1000 = ((560) (πd2/4))/(1+(1/1600)(4242.64/(d/4))2)
solving the above 
d = 89.69mm

6. A column with circular section of 20mm diameter is hinged at its both ends. The column with two different lengths is tested under buckling load resulting

Length in mm
Buckling load (KN)
300
60
400
47

Determine the Rankine’s constant and crushing stress for the material of the column.

Step 1: Calculation of Area of cross section 
A= πd2/4
   =  π(20)2/4

   = 314 mm2

Step 2: Calculation of  Moment of inertia
I= πd4/64
   =π(20)4/64
   = 7853.98 mm4

Step 5:Calculation of radius of gyration
K= √(I/A)
K = √(7853.98 /314)
K = 5 mm

Step 6:Calculation of crippling load by Rankine's formula
case1
P=  (σA)/(1+a(Le/k)2)
60X1000((σc) (314))/(1+(a)(300/5)2)
60000+ (216X106 ) a = 314 σc
Case 2 :
P=  (σA)/(1+a(Le/k)2)
47000 = ((σc) (314))/(1+(a)(300/5)2)
47000+ (300.8X106 ) a = 314 σc
a= 1/5000=0.0002
σc = 286.538 N/mm 2

7. A hollow cast iron circular section column is 7.5mm long and pinned at both the end. The inner diameter of the column is 160mm and thickness of the wall is 20mm. Find the safe load by Rankine’s formula, using FOS of 5.Also find the slenderness ratio and ratio of the Euler’s and Rankine’s critical loads. For cast iron take σc= 550N/mm2 and a=1/1600 and E=8X104N/mm2.

Step 1: Data:
Thickness = 20mm
d= internal diameter = 160mm
D = external diameter =D=d+2t=160+2(20)=200mm
Rankine's constant=a=1/1600
length of column= 7.5m = 7500mm
condition=hinged at both the ends
crippling load =??
FOS=5
critical stress =  σc=550N/mm2
E=8X104N/mm2

Step 2: Calculation of the area of the column
A= π/4(D2-d2)
A= π/4(2002-1602)
A =11309.73mm2

Step 3 :Calculation of the moment of inertia  of the column
I = π/64(D4-d4)
I = π/64(2004-1604)
I = 46.36X10mm4


Step 4:Calculation of Effective length
condition=both of its ends are fixed
therefore,
Le=l
Le = 7500mm
Le = 7500mm


 Step 5:Calculation of radius of gyration
K= √(I/A)
K = √( 46.36X10/11309.73)
K = 64.03 mm

Step 6:Calculation of crippling load by Rankine's formula
P=  (σA)/(1+a(Le/k)2)
P = ((550) (11309.73))/(1+(1/1600)(7500/64.03)2)
pr = 649 KN


Step 7: Calculation of crippling load 

FOS = Crippling load / safe load
5 = 649  / safe load
safe load=  129.8 KN


Step 8: Calculation of slenderness ratio
slenderness ratio = l/k
                            = 7500/ 64.03
                            = 117.10

Step 9: Calculation of crippling load by Euler's formula
P = Π 2E I/ L2
P = Π 2 (8X104 )46.36X106(7500)2
pe=650.085KN

step10 : Calculation of ratio of euler's load to bucking load

Pe/Pr = 650.085/649
          = 1.0017


8. A hollow circular section 2.8m long is fixed at one end and hinged at other end. External diameter is 150mm and thickness of the wall is 15mm.Rankine’s constant=1/1600 and σc= 550Mpa.Comparwe the buckling loads obtained by using Euler formula and Rankine’s formula. Also find the length of the column for which both formulas gives the same load. Take E=80GPa.

9. A column as shown in the figure below consists of three plates, each of thickness “t” welded together. It carries a axial load of 400 KN over an effective length of 4m.Taking σc= 320MPa, a=1/7500 and FOS= 2.5, determine the value of t.

10. The following particulars are given below
a) Diameter of the cylinder =400mm
b) Steam pressure in cylinder =0.6N/mm2
c) Distance between the piston and cross head = 1.25m.
Find the diameter of the piston rod allowing a FOS of 4.Assume that the piston is firmly fixed to the piston and the cross head. Take σc= 330N/mm2 and a=1/7500